Saturday, January 22, 2011

Industrial Machinery Repair: Best Maintenance Practices Pocket Guide (Plant Engineering) by Ricky Smith ,R. Keith Mobley President and CEO of Integrated Systems Inc

This book addresses, in a simplistic manner, the proper principles and
techniques in “Best Maintenance Practices—Mechanical.”
If these principles and techniques are followed, they will result in a serious
reduction in “self-induced failures.” This book is a tool that should be carried
and referenced by all mechanical maintenance personnel.
A number of surveys conducted in industries throughout the United States
have found that 70% of equipment failures are self-induced.
Maintenance personnel who are not following what are termed “Best
Maintenance Repair Practices” substantially affect these failures. Between
30% and 50% of the self-induced failures are the result of maintenance
personnel not knowing the basics of maintenance. Maintenance personnel
who, although skilled, choose not to follow best maintenance repair practices
potentially cause another 20% to 30% of those failures. The existence
of this problem has been further validated through the skills assessment
process performed in companies throughout the state of Georgia. This program
evaluated the knowledge of basic maintenance fundamentals through
a combination of written, identification, and performance assessments of
thousands of maintenance personnel from a wide variety of industries.
The results indicated that over 90% lacked complete basic fundamentals
of mechanical maintenance. This book focuses on the “Best Maintenance
Repair Practices” necessary for maintenance personnel to keep equipment
operating at peak reliability and companies functioning more profitably
through reduced maintenance costs and increased productivity and
capacity.

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